Pull Cord Switches

Pull Cord Switches are critical safety devices designed to ensure immediate emergency shutdown of belt conveyor systems during abnormal or hazardous conditions. Installed along both sides of the conveyor, these switches allow operators to stop the entire conveyor line instantly by pulling the wire rope from any point within the operating range.

Engineered for continuous operation in harsh industrial environments, our Pull Cord Switches feature a robust enclosure, a reliable tripping mechanism, and quick reset functionality, ensuring consistent performance and maximum safety for both equipment and personnel.

  • Mounted on both sides of conveyor belts
  • Emergency stop activated instantly
  • Heavy-duty, rugged housing
  • Reliable trip and reset mechanism
  • Long service life with minimal maintenance
  • Enhances overall plant safety and operational reliability

Application

1. Power plants

2. Cement industries

3. Steel plants

4. Mining operations

5. Bulk material handling systems

INDUSTRIAL DRUM HEATERS

Industrial Drum Heaters are designed to heat and maintain the temperature of viscous materials stored in drums, ensuring smooth flow and consistent processing. They are ideal for substances such as oils, chemicals, resins, waxes, adhesives, and lubricants, which require controlled heating to prevent solidification or viscosity-related handling issues.

Our drum heaters provide uniform heat distribution, energy-efficient performance, and easy installation, making them a reliable solution for industrial heating applications across multiple sectors.

  • Uniform and consistent heating across the drum surface
  • Energy-efficient design for cost-effective operation
  • Easy to install, remove, and handle
  • Compatible with metal and plastic drums
  • Improves material flow and reduces process downtime
  • Enhances productivity and process efficiency

Application

1. Chemical and process industries

2. Oil, lubricant, and resin handling

3. Pharmaceutical and food processing units

4. Manufacturing and packaging facilities

PULL CORD SWITCH

Pull Cord Switch is a safety device used on belt conveyor systems to stop the conveyor immediately in case of emergency. The switch is activated by pulling a rope (cord) installed along the conveyor length.

Technical Specifications

Typical Value / Description

Type

Pull Cord Emergency Stop Switch

Operation

Latching / Manual Reset

Actuation

Pull on rope from either side

Switching Mechanism

Snap action

Reset Type

Manual reset lever

Contact Configuration

1NO + 1NC / 2NO + 2NC (model dependent)

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
TypePull Cord Emergency Stop Switch
OperationLatching / Manual Reset
ActuationPull on rope from either side
Switching MechanismSnap action
Reset TypeManual reset lever
Contact Configuration1NO + 1NC / 2NO + 2NC (model dependent)

ANTI-COLLISION DEVICE

The anti-collision system is a safety device to avoid collision of two electric overhead Travelling cranes working on the same rails. For one pair of cranes two sets on anticollision system are required. Each set consist of an emitter / sensor module and a Reflector. The system works on the principal of retro reflective Infrared waves. It Consist of an emitter / sensor and a special reflector. The emitter emits the Infrared In The direction of the reflector. The reflector reflects these Infrared waves back to The sensor. The sensor senses the presence of these reflected Infrared waves and Activates an alarm signal and stop / reduce the speed of the cranes.

Technical Data

Typical Value / Description

Voltage supply

110 vac/230 vac

No. Of set points

Single

Contacts rating

2 amps @ 220 vac

Indication

Led

Device dimension

180 x 145 x 55 mm

Contact Configuration

130 x 75 mm

TECHNICAL DATATYPICAL VALUE / DESCRIPTION
Voltage supply110 vac/230 vac
No. Of set pointsSingle
Contacts rating2 amps @ 220 vac
IndicationLed
Device dimension180 x 145 x 55 mm
Reflector dimension130 x 75 mm

BELT SWAY SWITCH

Belt sway switch is a safety device installed on belt conveyors to monitor belt alignment and prevent damage due to belt deviation or excessive sway. When the belt’s edge deflects beyond a preset angle, the switch actuates and can signal an alarm or stop the conveyor to prevent mechanical damage, material spillage, and accidents.

Parameter 1

Typical Value / Description

Operating Principle

Tilt sensing via roller/lever contacting belt edge

Action/Detection Angles

First level alarm ~ 15–20°

Operating Torque / Force

~3.4–5.4 Nm (or ~75–100 N on some models)

Reset Type

Automatic reset spring-return when belt returns to normal

Roller Mount

Perpendicular to belt edge with small clearance

Operating Temperature

Typical: -20 °C to +60 °C (may vary by manufacturer)

PARAMETER 1TYPICAL VALUE / DESCRIPTION
Operating PrincipleTilt sensing via roller/lever contacting belt edge
Action/Detection AnglesFirst level alarm ~ 15–20°
Operating Torque / Force~3.4–5.4 Nm (or ~75–100 N on some models)
Reset TypeAutomatic reset spring-return when belt returns to normal
Roller MountPerpendicular to belt edge with small clearance
Operating TemperatureTypical: -20 °C to +60 °C (may vary by manufacturer)

PULL ROPE

Polyester Cable Pulling Rope Intended Use: Horizontal cable pulling with capstan winches or manual pull systems.

MODEL VARIANTS & DIMENSIONS

Typical Value / Description

Item No.

CAI120

Rope Ø (mm)

12

Length

150 m

Reel Basket Ø (mm)

770

Internal Reel Width (mm)

Ferrous gear or disc

Weight (kg)

~31.5

MODEL VARIANTS & DIMENSIONSTYPICAL VALUE / DESCRIPTION
Item No.CAI120
Rope $\varnothing$ (mm)12
Length150 m
Reel Basket $\varnothing$ (mm)770
Internal Reel Width (mm)Ferrous gear or disc
Weight (kg)~31.5

MASTER CONTROLLER

Master Controller is a mechanical/electromechanical control unit used for remote operation and sequencing of heavy industrial equipment (e.g., EOT cranes, rolling mills, hoists). It typically uses cam-operated switches with selectable steps and contacts to provide precise control.

ENCLOSURE & PROTECTIONTYPICAL VALUE / DESCRIPTION
Body MaterialSheet Steel or Aluminum Die Cast
Protection RatingIP-44 / IP-54 (dust and splash-proof)
Mounting PositionHorizontal / Vertical

ZERO SPEED SWITCH

Detects absence of motion (zero or low speed) of rotating equipment via pulse input or magnetic/inductive sensing and provides dry relay contact outputs for control / alarm / interlock.

GENERAL TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Supply VoltageAC 110–230 V or DC variants (6-36 VDC)
Speed Detection Range0 – 5000 RPM (varies by model & pulse configuration)
Output Contactsmultiple contacts (e.g., 2NO + 2NC) rated ~5 A @230
Delay / Startup TimerAdjustable (e.g., 1–30 s) to avoid nuisance trips
Enclosure ProtectionIP65 (weatherproof) standard for many industrial versions
MountingWall or DIN rail, depending on model
Speed Setting MethodPotentiometer or digital interface
Sensing TypeInductive probe or magnetic sensor
Operating Temp.Typically 0–60 °C (varies)

INDUSTRIAL JOYSTICK CONTROLLER

The joystick controller is a manually operated control device used for precise directional control of machinery. It converts mechanical movement into electrical signals for controlling motors, actuators, or variable-speed drives.

ELECTRICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Rated Voltage24 V DC (typical)
Rated Current5 A (max, per contact)
Contact TypeSPDT / DPDT (model dependent)
Switching TypeMomentary / Maintained
Contact MaterialSilver alloy
Insulation Resistance$\ge$ 100 M$\Omega$ at 500 V DC



RESISTANCE BOX

Resistance Box is a precision electrical instrument used to provide a wide range of known resistance values by means of rotary switches or plug-type selectors. It is commonly used for testing, calibration, simulation, and laboratory experiments.

ELECTRICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Resistance Range1 $\Omega$ to 10 M$\Omega$ (typical, configurable)
Resistance StepsDecade type (1, 10, 100, 1k, 10k, etc.)
Accuracy$\pm$0.1%, $\pm$0.5% or $\pm$1% (as per model)
Power Rating0.5 W to 1 W per resistor
Temperature Coefficient$\pm$50 to $\pm$100 ppm/°C
Insulation Resistance$\ge$ 100 M$\Omega$ at 500 V DC



ELECTRO-HYDRAULIC THRUSTER

Electro-Hydraulic Thruster is a self-contained drive unit that converts electrical energy into linear mechanical motion through hydraulic pressure. It is widely used for operating drum brakes, disc brakes, gates, dampers, and lifting mechanisms.

ELECTRICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Rated Voltage415 V AC ±10%
Frequency50 Hz
Phase3 Phase
Power Rating0.18 kW to 2.2 kW
Duty ClassS1 / S3 (as applicable)
Insulation ClassClass F



DSL BUSBAR

The DSL Busbar System is an insulated conductor rail system designed for safe and continuous power transmission to moving equipment. It consists of PVC-insulated copper conductors, current collectors, joint assemblies, and mounting accessories.

ELECTRICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
TypeDown Shop Lead (DSL) Insulated Busbar
ApplicationEOT cranes, Hoists, Monorails, Conveyors
Rated VoltageUp to 660 V AC
Rated Current40 A, 60 A, 100 A, 140 A, 200 A, 250 A
Rated Upto1600 DC
Number of Poles3P, 4P, 5P, 6P



DSL BUSBAR

The DSL Busbar System is an insulated conductor rail system designed for safe and continuous power transmission to moving equipment. It consists of PVC-insulated copper conductors, current collectors, joint assemblies, and mounting accessories.

ELECTRICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
TypeDown Shop Lead (DSL) Insulated Busbar
ApplicationEOT cranes, Hoists, Monorails, Conveyors
Rated VoltageUp to 660 V AC
Rated Current40 A, 60 A, 100 A, 140 A, 200 A, 250 A
Rated Upto1600 DC
Number of Poles3P, 4P, 5P, 6P



CURRENT COLLECTOR

Current collectors are thin metallic foils used to conduct electrons between the external circuit and the active electrode material in rechargeable batteries.

COPPER FOIL CURRENT COLLECTORTYPICAL VALUE / DESCRIPTION
MaterialElectrolytic Copper (Cu ≥ 99.9%)
ApplicationLithium-ion battery
Surface TreatmentSingle-side / Double-side roughened or untreated
Crystal StructureFCC
Thickness Range4 – 12 μm (common: 6, 8, 10 μm)
Density8.96 g/cm³



EARTH CURRENT COLLECTOR

Earth Current Collector (ECC) is a buried conductive assembly used in cathodic protection and earthing systems to collect and dissipate electrical current into the surrounding soil. It is commonly installed near pipelines, tanks, grounding systems, and DC traction systems.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Rated Current CapacityUp to 50 A (continuous)
Collector MaterialHigh-conductivity copper (≥99.9%)
Copper Conductivity≥ 58 MS/m
Collector Length1 m – 6 m (customizable)
Copper Strip Size25 × 3 mm / 50 × 6 mm (typical)
Cable Size16 mm² – 70 mm² Cu



WELDING DB

The Welding Distribution Board (Welding DB) is designed to safely distribute electrical power to multiple welding machines. It provides protection, isolation, and reliable power distribution in industrial environments.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Rated Voltage415 V AC
Frequency50 Hz
Phase3 Phase + Neutral + Earth
Rated Current63 A / 100 A / 125 A / 200 A (as required)
Short Circuit Withstand25 kA (typical)
Incoming SupplyMCCB / Isolator



LOAD CELL

load cell is a transducer that converts applied mechanical force (weight) into a proportional electrical signal. Most industrial load cells use strain gauge technology.

ELECTRICAL CHARACTERISTICSTYPICAL VALUE / DESCRIPTION
Rated Output2.0 ± 0.2 mV/V
Zero Balance±1% of Rated Output
Input Resistance380 ± 10 $\Omega$
Output Resistance350 ± 5 $\Omega$
Insulation Resistance$\ge$ 5000 M$\Omega$ (at 50 V DC)
Excitation Voltage5 – 12 V DC (Max 15 V DC)



DISCHARGE ROD

Discharge Rod Belt Conveyor Systems / Bulk Material Handling Dissipates static electricity generated on moving conveyor belts to prevent sparks, shocks, fire, or damage to electronic equipment.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Operating PrincipleStatic charge dissipation to earth
Operating VoltagePassive device (no external power required)
Electrical Resistance$\le$ 1 M$\Omega$ (to ground)
Earthing ConnectionCopper earthing cable / lug provided
Belt Speed CompatibilityUp to 6 m/s



EOT CRANE

Electric Overhead Travelling Crane Single Girder / Double Girder Material Handling Indoor / Outdoor Pendant / Radio Remote / Cabin Operated.

CAPACITY & CLASSIFICATIONTYPICAL VALUE / DESCRIPTION
Safe Working Load (SWL)10 TON
Duty ClassIS 3177 / IS 807 / FEM / CMAA
Design StandardIS 3177 & IS 807
Temperature Range-10°C to +50°C
Hoist TypeWire Rope Hoist
DrumSeamless machined steel drum



CHAIN BLOCK MANUAL CHAIN HOIST

Chain Block is a manually operated lifting device used for vertical lifting of loads in workshops, construction sites, warehouses, and industrial plants. It operates using a hand chain mechanism with hardened load chains for safe and smooth lifting.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Product TypeManual Chain Block / Chain Pulley Block
Lifting Capacity0.5 / 1 / 2 / 3 / 5 / 10 / 20 Ton (as applicable)
Standard Lifting Height3 m (optional: 6 m, 9 m, 12 m or as required)
Load Chain MaterialAlloy Steel, Grade 80
Load Chain SizeAs per capacity
Hand Chain MaterialGalvanized Steel



HEAT RESISTANT FIRE SLEEVE

Heat Resistant Fire Sleeve is a protective tubular sleeve designed to shield hoses, cables, pipes, and wiring from extreme heat, flame exposure, molten metal splash, and abrasion. It is typically constructed from fiberglass braid and coated with high-temperature silicone rubber.

TECHNICAL DATATYPICAL VALUE / DESCRIPTION
Continuous Working Temperature-54°C to +260°C
Short-Term / Intermittent TemperatureUp to 1650°C (direct flame exposure)
Melting Point (Fiberglass)> 1000°C
Thermal ConductivityLow
Flame ResistanceSelf-extinguishing
Heat Radiation ReductionUp to 90%



WAVE SLING

Wave Sling is an industrial material flow / clog detection device designed to detect blockage, choking, or abnormal material flow in chutes, hoppers, conveyors, and transfer points. It operates by sensing vibration/wave changes caused by material movement.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Operating PrincipleVibration / Wave sensing
Supply Voltage230 VAC ±10% / 110 VAC (optional)
Frequency50 / 60 Hz
Power Consumption$\le$ 5 W
Output Contact1 NO + 1 NC (SPDT relay)
Contact Rating5 A @ 230 VAC



INDUSTRIAL HOOTER

Industrial Hooter is an electrically operated audible warning device designed to produce a loud and continuous sound for alarms, emergency signaling, machine status indication, and process alerts in industrial environments.

TECHNICAL DATATYPICAL VALUE / DESCRIPTION
TypeElectro-mechanical / Electronic Hooter
Rated Voltage24 V DC / 110 V AC / 230 V AC (as required)
Voltage Tolerance±10%
Frequency50 / 60 Hz (AC models)
Sound Output90 dB to 120 dB @ 1 meter
Sound TypeContinuous / Intermittent



INDUSTRIAL SOCKET

Industrial plugs and sockets are high-performance electrical connectors designed for industrial environments, widely used in factories, construction sites, mines, and similar locations. Suitable for harsh conditions, they feature high protection ratings such as IP44 and IP67 for water and dust resistance. Available in various specifications, including 16A, 32A, and 63A, they meet different equipment power requirements to ensure safe and stable operation.

TECHNICAL DATATYPICAL VALUE / DESCRIPTION
Rated voltageAC/DC
AC24, 42, 110, 127, 220, 240, 380, 415, 660V
DC24, 110, 220, 440V
Rated current16, 32, 63, 125A
Rated frequency50-60Hz
DrumSeamless machined steel drum



HYDRAULIC FITTING

Hydraulic fittings are precision-engineered components used to connect hoses, tubes, and pipes in hydraulic systems to ensure leak-free fluid transfer under high pressure.

TECHNICAL SPECIFICATIONSCONNECTION STANDARDS OPTIONAL AS PER REQUIREMENT
TYPEBSPP / BSPT (British Standard Pipe)
Straight fittingJIC 37° Flare (SAE J514)
Elbow fitting (45°, 90°)ORFS (SAE J1453)
Tee fittingORFS (SAE J1453)
Reducer / AdapterNPT / NPTF
Bulkhead fittingDIN 2353



HYDRAULIC HOSE

High-pressure hydraulic hose designed for conveying hydraulic fluids such as mineral oils, lubricating oils, water-glycol, and emulsions in industrial and mobile hydraulic systems.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Nominal Bore6 mm to 50 mm (¼” to 2″)
Working PressureUp to 420 bar (depends on hose type)
Burst PressureMinimum 4 × Working Pressure
Vacuum RatingUp to -0.9 bar
Temperature Range-40°C to +100°C (up to +120°C intermittent)
Fluid CompatibilityHydraulic oil, mineral oil, water-glycol



MOTION SENSOR

The Motion Sensor is a Passive Infrared (PIR) based device designed to detect movement of human bodies or warm objects within a defined area. It senses changes in infrared radiation and provides an electrical output for automation, security, lighting control, and industrial applications.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Sensor TypePassive Infrared (PIR)
Detection Range6–12 m (adjustable)
Detection Angle90° – 180° (model dependent)
Supply Voltage12–24 V DC / 110–240 V AC
Power Consumption$\le$ 1 W
Output TypeRelay / NPN / PNP (model dependent)



SMOKE SENSOR

Smoke Sensor is a device designed to detect the presence of smoke particles in the air and generate a switch or alarm output when smoke is present. It is commonly used in fire detection and facility monitoring systems. The sensor does not detect gas, heat, or flame, only smoke.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Condition MonitoredSmoke
TypeSwitch-type smoke detector
Operating Voltage (Nominal)12 VDC or 24 VDC
Voltage Range (Min–Max)8.5 V to 35 V
Max Standby Current~50 $\mu$A average
Max Alarm Current~20 mA (12 V), ~23 mA (24 V)



ELECTROMAGNETIC FLOW METER

Electromagnetic flow meters work on Faraday’s Law of Electromagnetic Induction. When a conductive liquid flows through a magnetic field, a voltage proportional to the flow velocity is induced and measured by electrodes.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Measuring PrincipleElectromagnetic
Flow Velocity Range0.1 to 10 m/s
Accuracy$\pm$0.5% of reading ($\pm$0.2% optional)
Repeatability$\pm$0.1%
Nominal DiameterDN 15 to DN 2000 (1/2″ to 80″)
Measuring RangeBi-directional



WINCH MACHINE

Winch machine is a mechanical device used for pulling, lifting, or lowering loads by winding a wire rope or chain around a rotating drum. It is widely used in industries such as mining, construction, marine, material handling, and conveyor systems.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
TypeElectric / Hydraulic / Manual
Rated Load Capacity1 Ton to 50 Tons (customizable)
Line Pull (First Layer)As per rated capacity
Line Speed5 – 30 m/min (no load / full load)
Drum Capacity50 – 500 m wire rope
Drum Diameter200 – 800 mm



SPRING BALANCER

Spring Balancer is a mechanical device designed to suspend tools and loads, automatically balancing their weight to reduce operator fatigue and improve safety. It allows smooth vertical movement and holds the load at any desired position.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
TypeSpring-loaded mechanical balancer
Load Capacity Range0.5 – 120 kg (model dependent)
Stroke / Cable Travel1.0 – 2.5 meters
Suspension TypeSteel wire rope
Cable Diameter2.5 – 5 mm
Body MaterialDie-cast aluminum / steel



INDUSTRIAL MANCOOLER FAN

Heat Resistant Fire Sleeve is a protective tubular sleeve designed to shield hoses, cables, pipes, and wiring from extreme heat, flame exposure, molten metal splash, and abrasion. It is typically constructed from fiberglass braid and coated with high-temperature silicone rubber.

TECHNICAL SPECIFICATIONSTYPICAL VALUE / DESCRIPTION
Fan ModelCAI-750
Type Of FanINDUSTRIAL MANCOOLER FAN
Rated Speed ( In RPM)1400
Impeller Diameter750MM
Type Of ImpellerFIXED PITCH
No. of Blades06 NOS
Material of Construction of Fan GuardIS – 2062 M.S
Material of Construction of ImpelleCast Aluminium Alloy IS 617